10CR2S Pipeline Crawler |
PIPELINE CRAWLERS • PORTABLE X-RAY BETATRON • DIGITAL RADIOGRAPHY
JME 10:CR2:S Pipeline Crawlers are designed to produce high-quality panoramic radiographs of circumferential butt welds in new pipelines with an Internal Diameter (ID) between 12” to 48” (305mm to 1220mm).
These units have been developed and proven to work as a fully self-contained, self-powered exposure vehicle both onshore and offshore in the standard 10:CR2 configuration. With the 10:CR2:S providing all of the same components, features and functionality, in a lighter more compact package. Compatible with X-Ray generators of various manufacturers including Balteau, COMET/Yxlon and ICM. The JME Pipeline Crawler system utilises all current 10:CR2 stock, reducing the need for additional spare parts, enabling a crossover of spares while also solving additional pipeline and transport solutions.
- 31KG LIGHTER THAN 10:CR2 SYSTEM
- 333MM SHORTER THAN 10:CR2 SYSTEM
- 25% INCREASE IN X-RAY ON TIME COMPARED TO 10:CR1
TECHNICAL SPECIFICATION
Pipeline ID Diameter Range | 12” to 48” (305mm to 1220mm) |
---|---|
Weight (Excluding X-Ray Tube) | 99kg (218lbs) 31Kg lighter than 10:CR2 |
Length (Excluding X-Ray Tube) | 1370mm (53.9″) (+246mm Recovery Ring (9.7″)) 333mm (13.1″) shorter than 10:CR2 |
Optimum Tube Current | 2-3 milliamps |
Focal Spot Size | 1.5 x 5mm |
Power Source | Sealed Lead Acid Batteries (120v) |
Battery Capacity | 15 Amp Hours |
Motor Rating | 1x 0.25HP (182W) |
Travel Speed | Up to 22 metres per minute |
Wheels | Contoured High Traction Rubber |
Braking | Dynamic |
Mean Positioning Accuracy (15° slope) | Plus or Minus 5mm |
Maximum Angle of Climb (Optimum Conditions) | ≤ 20° / 36.4% |
Temperature Range | -20°* to +70° C |
Pipe bend radius (SCH 40) | 12” 40D, 14” 20D, 16” 20D, 18” 15D, 20” 10D, 24” 5D |
*For lower operating temperature range, please contact sales@jme.co.uk
NEW FEATURES
REMOTE HANDSET: MULTI LANGUAGE TOUCH SCREEN
JME’s unique Handset allows external control and monitoring of the crawler whilst operating in the pipe, providing real time data on the crawler’s activity. It allows the operator to enable/disable all features of the Crawler and X-Ray generator prior to operation, avoiding a lengthy, complex analogue configuration.
CUSTOMISABLE ‘ANTI RUNAWAY’
‘Anti Runaway’ is a system which puts the crawler into reverse if it does not receive a signal from the Magnetope or Handset within a specified time period.
INTEGRATED RADIO RECOVERY
In the event of a malfunction within the pipe, the crawler’s internal logic can be overridden by the handset to reverse the crawler out of the pipe.
AMAX – AUTO MOVE AFTER X-RAY
When AMAX is enabled, the crawler will locate under the Magnetope and be signalled to start the X-Ray. Once the exposure is complete the crawler will automatically drive to the next weld, increasing site efficiency.
END OF PIPE SENSOR KIT / WATER DETECTION SENSOR KIT
End of pipe and water detection sensors are fitted to the front and rear of the crawler. End of pipe sensors detect the Crawler’s proximity to the pipe entrance and stop the system automatically, preventing accidental damage to the equipment. Water detection sensors stop the crawler if water is detected within the pipe. A handset message is displayed in both instances to alert the user.
SIMPLIFIED AND IMPROVED WHEEL/AXLE CHANGE
The revised axle change system allows for easier set-up in the field. A stationery center shaft combined with an axle extension provides the user with a swift set-up of the system for a variety of pipe sizes.
SINGLE MAGNETIC DETECTOR BOX
JME’s new crawler system incorporates a single Detector Box, covering the full spectrum of wall thicknesses up to 40mm. Removing the need to change the Detector Box as the wall thickness increases.
RANGE OF GAMMA PROJECTORS
Easy/simple crawler conversion from X-Ray generator to Gamma projector. Gamma actuators are compliant with all manufacturers safety mechanisms.
NON ISOTOPE CONTROL SYSTEM
- Suitable for wall thickness up to 40mm
- Rechargeable
- +/- 5mm Accurate positioning and motion control
NON ISOTOPE TRACKING SYSTEM
- Eliminates need for tracker isotope
- Improved transportation safety
- Improved crawler handling safety
X-RAY GENERATOR OPTIONS
Balteau GFC 160C / GFC 200C / GFC 300C |
|
Comet EVO 200KV or EVO 300KV |
|
ICM SITEX 250KV-360KV |
FOR MORE INFORMATION
Contact JME Advanced Inspection Systems on +44(0)1502 500969 or use our Contact Form >
DOWNLOAD DATASHEET
CRAWLER RANGE
EXTENDED WARRANTY
Despite JME providing full Warranty with all systems as per our terms and conditions, Extended Warranty is available on certain product ranges upon request. If this is of interest, please highlight this in communications with the JME Sales Team.
ACCESSORIES
REQUEST QUOTATION
JME PIPELINE CRAWLER
AND ACCESSORIES
Download and complete the
PDF quotation request form.
COMPANY
LOCATION
JME Ltd.
Electron House
Old Nelson Street
Lowestoft, Suffolk
NR32 1EQ
UNITED KINGDOM
PROUDLY SUPPLYING THE NDT INDUSTRY FOR OVER 35 YEARS
Company Registration No 2056386 - Registered in England & Wales
VAT No GB 443 0172 87 © JME LTD - 1986-2024. All Rights Reserved.